Näytetään tekstit, joissa on tunniste ghia. Näytä kaikki tekstit
Näytetään tekstit, joissa on tunniste ghia. Näytä kaikki tekstit

sunnuntai 16. kesäkuuta 2024

that pesky leaking ghia

it drives me crazy, as it is really had to operate. i got one leak less, but it still leaks somewhere. have to go to fix the second one. than im ready for the next ones. maybe its just like p.laitinen told me, that the hoses might be toasted, of the E85. that would be awful. but as always, Pekka might be right on this. :-(

i would like to get the engine running again. summer is pretty short in here.






 

torstai 7. maaliskuuta 2024

Autool smoke leak testing

 it is a great little box, and good and easy to use. there's smoke coming in different places, found one mystery leak. but the others are easy to fix. if you have a turbo car, i would highly recommend autool.




have to test is it the new exhaust gasket that leaks or where it comes...


also the v-band seems to leak a little bit...
have to check that out also.



perjantai 1. maaliskuuta 2024

ghia update


The right side wasn't all that bad, things went pretty fast, 
the gasket was looking bad - a new one should do the trick,
 the spark plugs were changed also,
next thing will be the smoke leak tester...
jimi was really helpful, maybe we will get this in the dyno asap.
but i´m not waiting for huge numbers... 












 

keskiviikko 14. helmikuuta 2024

karmann ghia turbo - update


 spring is around the corner....so its time to fix the problems of the ghia. With Jimi (son) we've started to fix the leaks in the intake manifold ...its not that easy, but we are getting somewhere. too many hoses, no space, too many wires too. and i do have some problems with the fingers hurting a lot... BUT anyways, i hope to get the left side in shape tonight.






lauantai 4. marraskuuta 2023

horror with the ghia

 as i have been hunting for the leaking places from the turbo-engine, it has been a really knuckle busting job, but one of the intake manifold is coming apart, (i guess that i will get it back one day) and trying to figure out how to glue it together, with something that really holds up. any suggestions?



everything looked good under valve covers... 
and no loose parts...




im helping JIMI with his kawasaki kx85, so 
JIMI helps me with the ghia occasionally... :-)


tough spaces to operate...


lauantai 2. syyskuuta 2023

taking the ghia to helsinki...


the orange bug will stay at saukkola for a while...
got to try to fix it there...



the weather wasn't the best, but the rain 
took most of the dust away...


the race buggy was not easy to move as there is a spool...


got to go to the garage to clean up...


but now i can start to locate the problems in the ghia...
at least when I'm in a better shape...




 

tiistai 7. maaliskuuta 2023

turbo-ghia troubleshooting part 4

 Today was a day to take a bath, with a pressurized throttle valve, and it went pretty well, the more you give air/pressure, the better the jacuzzi feels like. :-) BUT have to think what can be done with this. i don't know any machinists... i would like a 65 mm throttle bore , but one that doesn't leak. ok whats next?

if the weather will be decent, i will go to the cottage to freeze my butt, and try to pressurize the rest of the intake. and the best result will come, if i loosen the rocker shafts. i wonder how this will turn out. + it would be wise to check out the hoses too... and the pressure is under 0,3 bar in this clip



maanantai 6. maaliskuuta 2023

turbo-ghia troubleshooting part 3

 Ok so far what i know, is that the tube with the bow leaks a tiny bit of air, as i changed it to a straight pipe without welds or any BOW. now the tubes from the turbo to the end of intercooler is ok for me. BUT, today i tested the part from intercooler to the T-inatkemanifold, AND couldn't get any pressure to that. so the leak must be massive. i took it out of the ghia, as i want to get a better view what can be done, or is it useless... looks like the culprit is the china-throttle body. as it was before too. but i have to test it before I'm sure. IF the manifold setup is good from the T-shaped manifold, this thing could be running better one day. It was around -5 degree Celsius today, so my fingers were frozen in this hobby. i should get it to a warm garage, but there's ice and snow so picking up the ghia is not possible right now.


re check the 1 part of the tubing, with a better compressor, 


OK the bad part seems to be the part from china.
any better solutions?

perjantai 3. maaliskuuta 2023

turbo-ghia troubleshooting part 2

 Ok, first part of the leak down test partially done. Even the bigger compressor was out of order, the small tyre compressor made some pressure for the system, and there's two spots that needs to be fixed, then i need more/bigger pressure, to see if there's more. but looks like the parts in this green line is ok. well atleast semi ok. the weather went to sunshine to pretty cold, so this test-thing will continue later on, :-)

i´m a bit nervous, what will be found later. but first this tested part has to be leak proof.







torstai 2. maaliskuuta 2023

turbo-ghia troubleshooting part 1

 Today was a great day, even i didn't get to the great final. i had to test the "Turbo Boost Leak tester" set... to pressurize the compressor side...BUT i couldn't get any pressure to the cold side of the turbo. none. i thought that the new leak tester is broken. but no. so now i have to test the system in smaller parts, like plug the intercooler, and test the tubes before that. or maybe just plug the tube where the BOW is located... 

have to go back tomorrow, if there's no wind and a bit warmer, as it was cold today. and i have to locate different size plugs for this... but maybe there's a reason that this black ghia doesn't have many horses...


the starting point. 1. remove the air cleaner...


2. plug the intake of the turbo...
and put some compressed air...


(there's the kit to test...)


3. dismantle the cold side tubing somewhere, 
and put a plug somewhere... and NOTHING!
there's a massive leak somewhere... DAMN!

to be continued!



keskiviikko 22. helmikuuta 2023

No boost?

Lets find out, if the compressor side of the engine is leaking. i do need a smoke machine too later, but this could tell much of the system with a cheap price. i ordered these from amazon.com, the company seems to be TURBO BOOST / Leak testers, made in USA.
So now i have new oil in the engine, new filter, these leak testers, and i have to check the rockers, if there would be something strange there... maybe something shows up?







 

lauantai 4. helmikuuta 2023

small service to the ghia

As the oil in the engine looks like latte coffee, due to the E85, 
i had to change the oil, and the filter too, as i want to run the engine occasionally.
the weather was ok in the beginning, but as we went to buy oil and a filter, we got some snow...
but that didn't bother, at least not much. the next thing to the ghia, is to get it in a warmer place...
then starts the trouble shooting, for the leaks, and have to check if the cam is ok...
i ordered some stuff from amazon...for that leak testing....





 

sunnuntai 13. toukokuuta 2018

small improvements... with this.

Today i worked with the blinkers, 
but theres still some bugs somewhere.
but the engine starts right up, 
maybe i get also the blinkers work tomorrow?